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Inspection Software AUTOCONTROL
AUTOCONTROL is the self-developed image processing and control software for all OPTISORT systems.

Versatile:

For your test and measurement tasks, you can choose out of 200 predefined tools that are easy and intuitive to use.

Easy and safe to use:

The operator guidance of AUTOCONTROL is also easy to understand and can be operated safely within a very short training time.

Flexible:

The concept of AUTOCONTROL also enables you to create complex inspection sequences using a combination of different camera stations and ready to use tools.

Available:

The "all-in-one" concept of the OPTISORT inspection system in connection with an integrated control software guarantees a continuous test process. The process is documented completely and in real time with a statistical report.

Reproducible:

Your manufacturing and part-specific inspection requirements are calculated with versatile and adaptable algorithms and met with the appropriate hardware.

Efficient:

In the modern production process, the evaluation time plays a vital role: AUTOCONTROL provides you with tools that have been optimized to the utmost in terms of speed.

The system operator is guided step by step to the complete configuration of an inspection task and the operation of the OPTISORT system.

An individual, product-specific inspection plan can be created from over 200 measuring and testing tools (depending on the system). This contains all the information, settings and parameters required for measurement and testing, such as nominal and referencing values, tolerances, measurement definitions, error characteristics and parameters of the feeding and packaging systems.

To start an inspection task again, it is sufficient to load the inspection plan, possibly combined with a short referencing. Extensive counter functionalities, statistical functions, BDE logs and a range of service and support functions complete the software package.

Communicative:

All entries are saved automatically. Essential data sets e.g. from the statistics and the Production data acquisition can be exported and processed externally. Integration into the EDP infrastructure of your company is possible at any time. Thanks to the remote service, GEFRA guarantees you fast, uncomplicated and convenient support.

AUTOCONTROL is continuously being further developed. Also your product-specific adjustments, e.g. the measuring and testing tools are possible. With updates to the newest software version, you are always up to date with the latest technology.

Examples of Possible Tests
of the AUTOCONTROL Software

360°-Thread Inspection

360°-Thread Inspection

  • in continuous flow, cycleless
  • Inspection on 4 sides simultaneously
  • 8 camera positions (optional)
360°- Inspection

360°- Inspection

  • in continuous flow, cycleless
  • Inspection on 4 sides simultaneously
  • 8 camera positions (optional)
Recess Inspection

Recess Inspection

  • Recess measurement
  • Contour teaching
  • Testing for punch breakage in the tool
Thread Lock Inspection

Thread Lock Inspection

  • by color camera
  • check in continuous flow
Surface Coating Color Inspection

Surface Coating Color Inspection

  • Check for areas with color differences
  • Definition of the error size
  • Color definition acc. RGB
SFS-Inspection for finest cracks

SFS-Inspection for finest cracks

  • Shape from shading method with lighting from 4 directions
  • Computation of the image by algorithm
  • finest surface defects are accentuated
Flatness Inspection

Flatness Inspection

  • Flatness determined by line laser
  • check in continuous flow
Surface Inspection for Scratches and Grooves

Surface Inspection for Scratches and Grooves

  • Part finding determination of the orientation
  • Definition of the test surface
  • Definition of the fade out area
  • Definition of the defect size
Contour Inspection

Contour Inspection

  • Contour teaching
  • Definition of the +/- tolerance
Bent Screws Inspection

Bent Screws Inspection

  • in continuous flow, cycleless
  • 3 direction test at the same time
Crack Inspection on Screw Heads

Crack Inspection on Screw Heads

  • Inspection for cracks on screw head
Inspection with 2 Orientations

Inspection with 2 Orientations

  • Auto detect of the orientation
  • significantly higher quantity possible
  • simplified feeding system
Eddy Current Inspection

Eddy Current Inspection

  • Inspection for material differences
  • Inspection for differences in hardness
Statistics

Statistics

  • Analysis of the test results
  • Calculation of the characteristic values
Cap Nut Thread Inspection

Cap Nut Thread Inspection

  • Special lighting inside the cap nut
Bore Inspection

Bore Inspection

  • Special lenses for inner surfaces
  • Defect inspection on the inner wall
Laser Measurement

Laser Measurement

  • Depth measurement within the part
  • in continuous flow, cycleless
360° Inner Thread Inspection

360° Inner Thread Inspection

  • Thread inspection with 3 cameras
  • in continuous flow
  • Defect inspection on the inner thread
Eject Control

Eject Control

  • additional camera check for monitoring the eject function
Additional Eject Exit

Additional Eject Exit

  • Parts with special test results are ejected in a separate exit (e.g. in the case of hardness errors)